Gas leak detection : what is the science behind gas odorization ? | Arkema Global (2024)

  • Expertise articles
  • Oil and Gas

Mar 15, 2023 - 6 mins

Gas leak detection : what is the science behind gas odorization ? | Arkema Global (1)

Until the 1950s, coal gas or town gas manufactured for consumers and municipalities was the main source of fuel and lighting in the US and Europe. The manufacturing process of coal gas was highly toxic and gas contained a significant amount of CO (carbon monoxyde). The gaseous fuel was distributed through a distribution system to consumers and could be detected due to presence of impurities that give a distinctive sulfurous smell to the fuel. After World War II, natural gas emerged as less toxic and cleaner energy which led to the gradual development of natural gas supply and transmission infrastructure.

Gas leak accident and regulations

Processed natural gas is both colorless and odorless which makes leaks impossible to detect. The technology of adding a sulfur additive to natural gas was discovered in the late 19th century. However, the widespread natural gas odorization became a common practice much later. The New London school explosion in 1937 is one of the biggest accidents that happened in Texas, United States. The school had been using gas heaters that were supplied from a residue gas line. The gas leak from the gas line spread in the enclosed crawlspace that ran the entire building and remained undetected until a spark exploded the building.

In the aftermath of the tragedy, the first odorization regulation emerged in Texas and then at federal level and is now a widespread documented rule and practice stating that distributed fuel gases should be odorized so that a leak shall be detected before reaching 20% of the LEL.

What are the odorization technologies?

Since the onset of the first concerns on potential leakage, the authorities in most countries have taken precautions to ensure the safety of the gas supply. Even though overall regulations on mandatory gas odorization and its standards have evolved in various ways in different parts of the world. Natural gas odorization practices in Europe mainly use the technology of pure THT(TetraHydrothiophène), while in United States blends based on TBM (Tertio Butyl Mercaptan) are used most often. However, the difference in gas odorization-related practices does not stop there: each country has a different requirement at every stage of the gas distribution chain. The odorant requirements and practices can vary on whether odorization is required at transit, transportation or distribution points. In addition, each country’s regulations can define the level of odorant concentration and olfactory degree.

French law requires that gas network operators deliver odorized gas to all consumers However, the in current practice all transported gas is odorized and it is recognized by French authorities as the best practice in safety studies. Meanwhile in Belgium and Denmark regulations do not require odorization of transported gas, whereas, in Spain, it is mandatory to odorize gas during transportation.

Arkemagasodorants: aportfolio oftailored productsfor different needs

The raw materials used to formulate Arkemagas odorants conform to the ISO 13734 standards for natural gas odorisation. Most of those are produced out of Lacq industrial complex, which is located on a sour gas field. This location gives the site direct access to a continuous underground source of hydrogen sulfide (H2S) – a key raw material for THT and mercaptans production.

Arkema Gas Odorants; the largest products range and dedicated solutions on the market

Each type of gas requires tailored odorants of specific properties:

We offer the world's largest comprehensive range of odorants for gases and associated local services for natural gas (THT, Spotleak®), LPG (ethylmercaptan, Vigileak®) and industrial gases including exhaust gases in the steel industry and inert gases (Codetect®, etc.)

  • Natural gas & Bio-methane​​​​​​​
  1. THT (TetraHydrothiophene)
  2. Spotleak® product line has a wide range of blends based on TBM, custom tailored mixed with IPM, NPM, MES, DMS, and THT
  • Propane, Butane, LPG

Odorization of LPG is a complex process with particular constraints. LPG odorant is injected in the liquid phase but it has to be balanced with the gaseous state above the liquid. Therefore, LPG odorization demands a complex combination of odorant properties in order to ensure its safety. Historically, the main technology is based on Ethyl Mercaptan, but Arkema has developed two other grades Vigileak® (7030 and Z), an innovative new group of gas odorants for LPG, offering higher chemical stability versus Ethyl Mercaptan and an easier handling profile.

  • Industrial gas

For facilities using both industrial and natural gas, it is important to distinguish the two in case of a leak. Therefore, in the case of Steel industry, Arkema developed Codetect®, a special formulation to enable CO containing gases in case of leaks on those specific networks. Arkema can propose other adapted technologies for industrial gases such as oxygen, CO2, hydrogen, and nitrogen.

Specific parameters to consider:

Each process having its own constraints, it is of utmost importance to review all process conditions and risks associated with gas leakage to perform the odorant selection according to:

  • Chemical stability

For example, when odorizing natural gas for transportation, it is required to select the odorant of a high chemical stability to reduce possible risks of odor fade along the pipeline network. In this case, pure THT is often chosen for its high chemical stability. On the other hand, in the US regulations requires odorization only at distribution level, which largely consists of short networks at lower pressure, in which case, TBM based odorants are mainly used. Arkema specialist can give you the accurate advice for your specific conditions.

  • Minimize sulfur content

In order to reduce SOx emissions, but also to extend the life of the equipment, minimizing the sulfur content can be a key driver. Vigileak® and Spotleak® blends can be used instead of Ethyl Mercaptan or THT to minimize fuel sulfur content. Nevertheless, special precautions have to be taken, for example, for injection rate control.

  • Industrial context

CO containing gases are transported and distributed in short, low pressure pipelines, though in an aggressive environment (dust, iron oxide particles). Codetect® was developed for this purpose combining high odor intensity and good stability in those networks, it allows better detection for toxic CO containing gas leaks not being covered by portable or fixed detectors (neighbors to steel manufacturing plants).
Other parameters such as the type of injection technology used, possibility to use inert gas or odorant blanketing or even climate parameters can be taken into account in the appropriate selection of the odorant.

Odorization global logistics

Arkema Gas odorants; our global footprint

Arkema’s odorant product facilities are located in France, Netherland and US where the product is packaged according to transportation modality: road tankers, ISO tanks for bulk deliveries, barrel/drum containers, SBC (Semi Bulk Containers) of fitted size for deliveries. Those strategic production and storage location gives access to ports and ease the shipping worldwide while ensuring safe and reliable supply to an industry for which odorization represent a critical operation without which gas cannot be commercialized.

Proposing customers the most appropriate odorant delivery option is the key because of the complexity and time constraints of the operation. In North America, Arkema owns and operates a full fleet of trucks for highly flexible delivery: from bulk tankers down to micro bulk trucks for “Milk Man” deliveries.

Odorization is a complex logistic process that requires long distance shipping from Europe to Americas and Asia. Arkema promotes using returnable packaging via its network of decanting and storage facilities. For example, we deliver the odorants in bulk ISO containers first, where we offload it in order to fill SBC packaging. This allows so serve the customer with shorter lead times and optimized returnable packaging rotation.

Odorflex®, your one-stop shop for odorization

Odorflex®, our full range of services related to gas odorization

Over the years of experience in odorization, Arkema’s team has developed an expertise on highly sensitive odorization operations. Odorflex® is a one-stop shop service package that covers all odorization operations’ needs:

  • Accurate selection of the right odorant
  • Assistance to odorant sampling and analysis
  • Odorant handling training, from basic information about odorization to spill drills
  • Technical recommendations for new installations
  • On site operations for sampling, repacking, redistribution, odor control
  • Odorflex® OED: odorant equipment decommissioning or cleaning before inspection
  • Odorflex® EOT, equipment odorant transfer.

Some of our specialized distributors are manufacturers for the odorisation industry allowing us to cover a worldwide equipment supply.

Odorflex® supports solutions towards the energy transition

Odorflex®supports the development of blue hydrogen and CCS (Carbon Capture and Storage).

We are involved in technical committees and developing actively solutions for the use of hydrogen as renewable energy source and Carbon Capture Storage (CCS) to decarbonize the fossil resourced based industry.

Carbon capture and storage aim at capturing, transporting and permanently storing CO2 that would be otherwise emitted into the atmosphere. CCS technologies offer significant strategic value in the transition to low carbon economy by reducing carbon footprint of industrial activities and enabling the development of low carbon hydrogen as new energy vector.

Indeed, we are also particularly interested in the "blue" hydrogen market development, where the CO2 emitted during hydrogen production is captured and stored to reduce its carbon impact. We are therefore looking to adapt our odorant solutions for this CO2 in order to detect leakages during onshore transport but distinguishing it from natural gas.

Learn more about Thiochemicals

Visit the page

  • Codetect® industrial gas odorization
  • Vigileak®, mercaptan blends for LPG odorization
  • Spotleak®, mercaptan blends for Natural Gas odorization
  • Odorflex® operational services related to gas odorants

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Gas leak detection : what is the science behind gas odorization ? | Arkema Global (2024)

FAQs

How does a gas odorizer work? ›

An odorizer is a device that adds an odorant to a gas. The most common type is one that adds a mercaptan liquid into natural gas distribution systems so that leaks can be readily detected. Other types have been used for carbon dioxide fire extinguishers.

How does gas leak detection work? ›

Gas leak detectors work by monitoring gas levels in the air. The detectors have sensors that detect the presence of gas and analyze its concentration.

How do we detect the smell of a gas leakage? ›

In its natural state, natural gas is odorless and colorless. To make gas leaks easier to detect, gas companies add chemicals called odorants to create a natural gas smell similar to sulphur or rotting eggs. The stronger this smell, the more likely it is that you have a gas leak.

What chemical is used to detect a gas leak? ›

Ethyl mercaptan is added to the LPG because it possesses a strong odour. The smell helps us detect an LPG leak because it is an odourless gas and its leak can go undetected.

What chemical is used to odorize natural gas? ›

That's the power of mercaptan, or methanethiol when used as a natural gas additive. Along with other compounds within the mercaptan family and different odorant blends, mercaptan is used to give natural gas that “rotten egg” odor, keeping you aware of dangerous leaks.

Why did they start odorizing natural gas? ›

The impetus to add an odor (odorized natural gas) to gases was formed in 1937, when non-odorized natural gas ignited in a Texas school, killing over 200 children. Today, federal regulations mandate the odorization (49 CFR 192.625) of combustible gases so that an individual can detect the odorized gas by its odor.

What is the principle of leak detection? ›

A leak changes the hydraulics of the pipeline, and therefore changes the pressure or flow readings after some time. Local monitoring of pressure or flow at only one point can therefore provide simple leak detection. As it is done locally it requires in principle no telemetry.

How does a gas detection system work? ›

Electrochemical. Electrochemical gas detectors work by allowing gases to diffuse through a porous membrane to an electrode where it is either chemically oxidized or reduced. The amount of current produced is determined by how much of the gas is oxidized at the electrode, indicating the concentration of the gas.

How does the gas company check for gas leaks? ›

During a gas leak detection test, a trained specialty inspection professional uses a handheld gas leak detector to identify small leaks at their source. Although most gas leaks are small, continuous leaking indoors will still be inhaled by those living within the home.

What smells indicate a gas leak? ›

Natural gas is odorless, but an additive called mercaptan is included to alert people of leaks. Mercaptan has a highly recognizable, sulfur-like, "rotten egg" odor used to help people detect a leak.

What if I smell gas but no leak detected? ›

If your home smells like gas, but there's no apparent leak, here are steps you should follow: Ventilate the house by opening all windows and turning on ceiling fans. After this, if the smell is persistent, evacuate your home. Put out any materials that can create a flame or cause a spark, such as any open flames.

How do you test for gas leak smell? ›

Just move around all the appliances and try to identify the rotten eggs smell or listen to some abnormal sound. This will help you to narrow down your search. Once you identify the possible places of a gas leak, you may start the soapy water test.

What is the principle of gas monitoring system? ›

Gas sensors work on the principle of transforming the gas adsorption effects on the surface of the active material into a detectable signal in terms of its changed electrical, optical, thermal, mechanical, magnetic (magnetization and spin), and piezoelectric properties.

Which gas is used in gas leak detector? ›

Helium is an ideal test gas for leak detection for a number of reasons.

What is gas leak detection method? ›

The Pump Down Test

This gas leak detection test is conducted by evacuating a closed vacuum vessel until a specified pressure is reached and then stopping the inlet. Following a pre-determined amount of time, the valve is opened and the time it takes to return to the original level is measured.

Do they add something to gas to make it smell? ›

Mercaptan, also known as methanethiol is a foul-smelling gas that is added to natural gas. Since natural gas is colourless and odourless, mercaptan acts as an odorant to make it easier to detect.

How does a natural gas sniffer work? ›

Electrochemical. Electrochemical gas detectors work by allowing gases to diffuse through a porous membrane to an electrode where it is either chemically oxidized or reduced. The amount of current produced is determined by how much of the gas is oxidized at the electrode, indicating the concentration of the gas.

Why an odorizer is generally used in gas fuel? ›

The primary objective of gas odorization is safety. It allows natural gas in air to be detected before it reaches combustible levels and hence acts as a warning. Naturally, odorization is a part of risk management for pipelines of natural gas.

How do they add smell to gas? ›

What is added to natural gas to give it its smell? Natural gas is an efficient, safe, colorless and odorless gas. For easy detection, we add a harmless chemical called mercaptan to give gas a distinctive odor.

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